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Motor Selection, Maintenance, Testing & Replacement

A 1-day overview of everything you need to know about motors
Don’t let this common component create unnecessary headaches for you

 
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Purpose of Seminar:

Motors are the most common industrial component in the world. Having a basic understanding of how to select, size and replace a motor is what this course is all about. Money and time saved by having a proper understanding of the motors and applications in your system is the end benefit.

Don’t let a simple, common component be the cause of serious, expensive and repeat problems. Eliminate that factor buy making sure you have sound motor fundamentals at your facility. One trick or piece of advice learned from this seminar will pay for the cost of the training over, and over, and over…

Training like this doesn’t cost - it pays.

Who should take this course?

This course is designed for anyone whose work is affected by motors at their facility, whether they are mechanics doing the work, a supervisor in charge of fixing problems, or purchasing agents responsible for saving money.

Attendees come from a wide variety of industries, skill-levels, company sizes, and backgrounds, so if you're not sure you'll fit in or will benefit from these classes, don't worry - you will - as long as you work around motors! People who will benefit from attending this seminar include…

  • Mechanics
  • Foremen & Supervisors
  • Purchasing Agents
  • HVAC Technicians
  • Apprentices
  • Mutli-Craft Technicians & Cross-Trained Personnel
  • All maintenance related personnel

Working In:

  • Manufacturing Plants
  • Commercial Buildings
  • Hospitals
  • Waste Water Facilities
  • Schools
  • Government Buildings
  • Or any other environment where motors are present

Learning Objectives

Upon completion of this course, students will receive a training certificate and .7 Continuing Education Units indicating that the student has learned to:

  1. Identify the different types of motors and their appropriate applications
  2. Safely interact with motors in their job
  3. Test for & troubleshoot motor problems
  4. Properly select and replace a motor
  5. Keep a motor properly maintained

Course Outline / Agenda

MOTOR BASICS

  • Motor terminology
  • Types of motors and their suitable applications
  • Testing equipment
  • Field troubleshooting checklist
  • Motor selection
  • Nameplate data
  • IEC motor ratings
  • Energy considerations

SAFETY ISSUES WHEN TROUBLESHOOTING OR REPLACING MOTORS

  • Hazards of rotating equipment
  • OSHA Lockout/Tagout requirements
  • Determining power supplies and voltages
  • Verifying circuits de-energized – safely and correctly!
  • Personal Protective Equipment (PPE) requirements
  • Visual inspections

PROCEDURES FOR REPLACING A MOTOR

  • De-terminating motors
  • Setting replacement motors
  • Shaft coupling/alignment options
  • Electrical checks
  • Sizing line conductors
  • Using nameplate data for proper connections
  • Selecting the best method of motor termination
  • Lugs and insulation tapes for termination
  • Termination kits
  • Methods of verifying proper phase rotation
  • Lubrication requirements
  • Sizing fuses and overloads
  • Final checks prior to re-energizing motor
  • Electrical, visual and mechanical checks for startup testing

MOTOR MAINTEANCE

  • Testing motor windings
  • Megohmmeter testing of motors
  • Modern, state-of-the-art predictive maintenance testing for motors
  • Bearings and Lubrication
  • Motor Storage
  • Determining voltage and current imbalance and its effects
  • Recommended maintenance practices of NFPA 70B
  • Sizing and adjusting overloads per the NEC®
  • Common motor problems and how to find them
  • Fixes for common motor problems

CEUs, Testing & College Credit

CEUs
After completion of this class, students will receive a Certificate of Completion and .7 CEUs (Continuing Education Units) for 1 day of training approved by the Maintenance Training Association of the Americas.

1 Day .7 CEUs

     
   
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