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Purpose of Seminar:
TPM focuses on getting managers, maintenance personnel and equipment users all working
together to prevent equipment problems and reduce expenditures. By giving ownership and
responsibility of equipment and processes to the right employees, equipment breakdowns
are reduced. 5S provides a systematic approach to setting standards and visual guides
for preventing breakdowns and making your equipment run smoothly.
By the end of this seminar, students will be able to go back to their facility and
immediately apply what they learned to help keep their equipment up an running. Training
like this never costs – it pays!
Who should take this course?
This seminar is a must for anyone who is involved with maintenance at industrial plants,
utilities or commercial and private building facilities. Attendees come from a wide variety
of industries, skill-levels, company sizes, and job titles, so if you’re not sure you’ll fit
in or will benefit from the class, don’t worry – you will – as long as your job involves
maintenance!
Training Outcomes
Upon completion of this course, students will receive a training certificate
and 1.6 Continuing Education, indicating that the student
has learned to:
- Understand How and Why Equipment Fails
- Identify Causes and Types of Equipment Failures
- Use Root Cause Identification Tools
- Measure Overall Equipment Effectiveness (OEE)
- Implement 5S
- Build an Effective Maintenance Team
- Create a Tracking and Checklist Program
- Utilize Visual Guides
- How to Communicate TPM through the whole Facility
Course Outline / Agenda
I. WORKPLACE ORGANIZATION USING 5S
- Sort
- Set in Order
- Shine
- Standardize
- Sustain
II. CREATING A MAINTENANCE TEAM
- Operator involvement
- Maintenance Personnel Involvement
- Management involvement
III.“FIVE WHY” TOOL TO FERRET OUT ROOT CAUSES
IV. TYPES OF EQUIPMENT FAILURES
V.CAUSES OF EQUIPMENT FAILURES
VI.WHEN AND HOW TO REPORT PROBLEMS
VII.CLEANING AND INSPECTION
VIII.CONTINUOUS IMPROVEMENT OF EQUIPMENT
- Measuring Overall Equipment Effectiveness (OEE)
- How measurement develops proper focus for maintenance
- Six big losses resulting from inadequate maintenance
- Calculating OEE
IX.KEY ELEMENTS OF PREVENTIVE MAINTENANCE
X.TRACKING PREVENTIVE MAINTENANCE
XI.BUILDING EFFECTIVE CHECKLISTS
XII. KEY ELEMENTS OF PREDICTIVE MAINTENANCE
XIII,TEAM WORK
- Operator’s Role
- Maintainer’s Role
- Management’s Role
XIV.HOW VISUAL CONTROLS ASSIST TOTAL PRODUCTIVE MAINTENANCE
XV.COMMUNICATING THE TPM MENTALITY TO EVERYONE IN THE FACILITY
What You Will Take Home
• American Trainco Seminar Manual - detailing all presentation
material covered in the class.
• Personalized Training Certificate with 1.6 American Trainco Continuing Education
Units for attending this two-day seminar, approved by the Maintenance Training Association
of the Americas.
• All the information you need from asking our instructors specific
questions about your own equipment or facility.
CEUs, Testing & College Credit
CEUs
After completion of this class,
students will receive a Certificate of Completion and 1.6 CEUs (Continuing
Education Units) for both days of training approved by the Maintenance
Training Association of the Americas and The
American Council on Education.
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